5 Mistakes I Made Buying Adjustable Baseball Hats (So You Don't Have To)

I understand the need for a good summer hat. Whether you're golfing, fishing, or just trying to stay out of the sun, you've probably seen endless listings for affordable full mesh trucker caps online. In photos, they all look pretty much the same.

I assumed buying an adjustable baseball hat would be straightforward. I was mistaken. In my attempt to save a few dollars, I made five major errors. The result was a collection of faded, poorly made hats that either fell apart or made my head sweat more than going without one. I made these mistakes so you can avoid the same frustration.

Here’s what my experience taught me:

Mistake #1: Going for the Cheapest Option

I came across some incredibly cheap full mesh trucker caps and thought, "How bad could it be? It's just mesh and a plastic strap." That was my first big error.

In trying to save five dollars, I ended up with a hat made from the flimsiest material imaginable. The front panel felt like paper, and the mesh back resembled cheap plastic garden screening—scratchy and unable to hold its shape. The moment I took it off, it collapsed completely.

I should have realized: ultra-low-priced items aren't designed for sun exposure or sweat. They're made to look good just long enough for you to complete the purchase.

Verdict: Avoid the lowest-priced option. Aim for hats in the mid-price range, as they typically use better materials that survive more than one wash.

Mistake #2: Ignoring Material Quality (Especially the Mesh)

The whole point of a breathable summer hat is ventilation. I skimmed the description, saw the word "mesh," and assumed it would be airy. Don't repeat my mistake.

There are two common types of low-quality mesh:

  1. The Thin Plastic Mesh: This may look breathable, but it acts more like a filter, trapping heat against your head and making you sweat even more.
  2. The Cheap Polyester Blend: This fabric soaks up sweat quickly, retains odors, and takes a long time to dry.

I bought a white hat marketed as a "Sun Block Hat." The material was so thin that it became see-through when wet and stained almost immediately from sweat and sunscreen.

Action Step: Read material descriptions carefully. Skip listings that only say "synthetic" or "mesh." Look for specifics like durable, quick-drying polyester blends or a cotton front panel.